Tuesday, June 11, 2013

Benchmarking Competency SCM


Sharing soal competency yang bisa diartikan sebagai set of skill atau knowledge yang harus dimiliki atau di develop oleh person yang memegang fungsi tertentu, seperti ; Planning, Procurement  etc.

Competency merupakan syarat secara berjenjang yang tergantung di posisi mana seseorang memegang posisinya karena di posisi junior akan sangat berbeda dengan posisi senior walaupun dalam satu fungsi Planning misalnya dan antara satu organisasi dan organisasi lainnya akan berbeda-beda.

Berikut dapat di jadikan benchmark untuk beberapa fungsi:

PLANNING

Level Level Definition Dimension Requirements
0 Nil
No skill acquired

1 Novice
Ability to understand (comprehend) general term and basic principles.
Ability to apply the principles with very minor non-conformities. 
Line Capacity (Manning & M/c speed)
Material Requirements Planning (MRP)

2 Apprentice   
Ability to identify deviations/gaps between the real activities with the required standard.
Ability to develop and execute simple preventive actions required to narrowing the gap.   
Line Capacity (Manning & M/c speed)
Material Requirements Planning (MRP)
Master Planning (demand, stock level)
Cycle Time

3 Intermediate   
Ability to supervise and managed the activities and handle more complex non-conformities in order to achieve the desired standards. 
Ability to maintain the existing standards.   
Line Capacity (Manning & M/c speed)
Material Requirements Planning (MRP)
Master Planning (demand, stock level)
Cycle Time
Manufacturing process/ Flow balancing

4 Advance   
Ability to study and optimize current processes and improve to higher standards.
Ability to anticipate changing environment and provide/propose new standards.
Ability to transform new standards into specific improvement activities.
Line Capacity (manning & M/c speed)
Material Requirements Planning (MRP)
Master Planning (demand, stock level)
Cycle Time
Manufacturing process/Flow balancing 
SCW, VCO, JIT

5 Expert / Specialist   
Ability to create innovative solutions and applies towards excellence in quality control management.
Act as a Living Dictionary.   
Line Capacity (Manning & M/c speed)
Material Requirements Planning (MRP)
Master Planning (demand, stock level)
Cycle Time
Manufacturing process/Flow balancing 
SCM, VCO, JIT

PROCUREMENT
Level Level Definition Dimension Requirements

0 Nil   
No skill acquired

1 Novice   
Ability to understand (comprehend) general term and basic principles.
Ability to apply the principles with very minor non-conformities.   
PR & PO
Material Requirement Planning (MRP)

2 Apprentice   
Ability to identify deviations/gaps between the real activities with the required standard.
Ability to develop and execute simple preventive actions required to narrowing the gap.   
PR & PO
Material Requirement Planning (MRP)
Cycle Time

3 Intermediate   
Ability to supervise and managed the activities and handle more complex non-conformities in order to achieve the desired standards.
Ability to maintain the existing standards.   
PR & PO
Material Requirement Planning (MRP)
Cycle Time
Master Planning

4 Advance   
Ability to study and optimize current processes and improve to higher standards.
Ability to anticipate changing environment and provide/propose new standards.
Ability to transform new standards into specific improvement activities.
PR & PO
Material Requirement Planning (MRP)
Cycle Time
Master Planning
Supplier development 
SCM, VCO, JIT, STS

5 Expert / Specialist   
Ability to create innovative solutions and applies towards excellence in quality control management.
Act as a Living Dictionary.   
PR & PO
Material Requirement Planning (MRP)
Cycle Time
Master Planning
Supplier development
SCM, VCO, JIT, STS


INVENTORY AND MATERIAL MANAGEMENT

Level Level Definition Dimension Requirements
0 Nil   
No skill acquired

1 Novice   
Ability to understand (comprehend) general term and basic principles.
Ability to apply the principles with very minor non-conformities. 
Material consumption (MWOPL, MRS)
Material control & handling

2 Apprentice   
Ability to identify deviations/gaps between the real activities with the required standard.
Ability to develop and execute simple preventive actions required to narrowing the gap.   
Material consumption (MWOPL, MRS)
Material control & handling
Inventory category (obsolete, fast & slow moving)

3 Intermediate   
Ability to supervise and managed the activities and handle more complex non-conformities in order to achieve the desired standards.
Ability to maintain the existing standards.   
Material consumption (MWOPL, MRS)
Material control & handling
Inventory category (obsolete, fast & slow moving)
Material Requirement Planning (MRP)
Stock accuracy (raw material & finish goods)

4 Advance   
Ability to study and optimize current processes and improve to higher standards.
Ability to anticipate changing environment and provide/propose new standards.
Ability to transform new standards into specific improvement activities.
Material consumption (MWOPL, MRS)
Material control & handling
Inventory category (obsolete, fast & slow moving)
Material Requirement Planning (MRP)
Stock accuracy (raw material & finish goods)
Inventory & warehouse management system
SCM, VCO, JIT

5 Expert / Specialist   
Ability to create innovative solutions and applies towards excellence in quality control management.
Act as a Living Dictionary.   
Material consumption (MWOPL, MRS)
Material control & handling
Inventory category (obsolete, fast & slow moving)
Material Requirement Planning (MRP)
Stock accuracy (raw material & finish goods)
Inventory & warehouse management system
SCM, VCO, JIT

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